KONDIGRE INDUSTRIAL AREA

Explore Our Infrastructure


A deep-dive into our 50,000 sq ft Kondigre campus — five specialised manufacturing units, 300+ machines, 72% solar-powered, and built for audit-ready procurement.

Facility Overview

Where Precision Meets Scale

Housed in the Kondigre Industrial Area, our campus integrates five units under one roof for full vertical control — from fabric intake to finished garment dispatch.

KEN Kondigre Facility
Location
Kondigre Industrial Area
Maharashtra, India
Location
Kondigre Industrial Area, Maharashtra
Total Area
50,000+ sq ft across 5 manufacturing units
Established
2018 · 7+ years of continuous operations
Workforce
1,200+ skilled artisans & technicians
Units
5 specialised units, vertically integrated
Green Power
72% solar-powered · ZLD water recycling system
Facility Map

Factory Floor Plan

Click any zone to explore that unit's function, capacity and equipment in detail.

MAIN CORRIDOR & SERVICE PASSAGE UNIT 1 Cutting Hall 8,000 sq ft UNIT 2 Sewing Floor A 12,000 sq ft · 170 machines UNIT 3 Sewing Floor B 10,000 sq ft · 141 machines UNIT 4 Finishing & QA 7,000 sq ft UNIT 5 Warehouse & Dispatch 13,000 sq ft N 20m

Select a zone to view details:

Unit 1 - Precision Cutting Hall
8,000 sq ft | 60,000 pcs/month
Unit 2 - Sewing Floor A
12,000 sq ft | 80,000 pcs/month
Unit 3 - Sewing Floor B
10,000 sq ft | 70,000 pcs/month
Unit 4 - Finishing & QA Lab
7,000 sq ft | 4L+ pcs/month throughput
Unit 5 - Warehouse & Dispatch
13,000 sq ft | 500 MT storage capacity
Unit-wise Breakdown

Five Specialised Units

Each manufacturing unit is optimised for a specific production stage, allowing parallel production and uninterrupted throughput.

Precision Cutting Hall
Unit 1
Precision Cutting Hall
8,000 sq ft  ·  60,000 pcs/month
Area
8,000 sq ft
Capacity
60,000 pcs/month
Focus Area

Automated CNC cutting, fabric spreading, layering & fusing operations

Key Equipment
2× Gerber CNC Auto Cutters
4× Eastman Fabric Spreaders
6× Band Knives
3× Hashima Fusing Press
Machinery & Equipment

300+ Machines.
Best-in-Class Brands.

Select a category to explore the full equipment list across all five manufacturing units.

Machine
Brand / Model
Qty
Function
CNC Auto Cutter
Gerber
2
Computer-controlled precision cutting up to 8-ply
Fabric Spreader
Eastman
4
Automated multi-ply laying with edge alignment
Band Knife
Eastman
6
Curved panel precision cutting for complex shapes
Straight Knife
Golden Eagle
8
Standard fabric block & bulk cutting
Fusing Press
Hashima
3
Interlining fusing for collars, cuffs & structured pieces
Production Capacity

Scale You Can Count On

Our monthly throughput of 4L+ pieces across five product verticals, with flexible peak season surge capacity.

4,00,000
pieces
Peak Monthly Output
2,50,000
pieces
Base Monthly Output
60%
above base
Peak Season Surge
48 hrs
tech pack to sample
Sample TAT
Capacity by Product Vertical
Knitwear (T-Shirts & Polos) 1,40,000 pcs
Wovens (Shirts & Blouses) 80,000 pcs
Bottoms (Trousers & Shorts) 90,000 pcs
Activewear & Sportswear 60,000 pcs
Outerwear & Jackets 30,000 pcs
Season Load Profile
Jan
Feb
Mar
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Peak Season
Transitional
Base Load
Sustainability

Solar & Green Infrastructure

Our commitment to responsible manufacturing is embedded in the facility itself — not just in policy.

Solar facility
Rooftop Solar Array
500 kW installed · 12L kWh/year generated
Solar Capacity
500 kW

Rooftop solar PV array covering 70% of roof area. Grid tie-back enabled.

ZLD Water System
Zero Liquid Discharge

Closed-loop water recycling — 100% effluent treated and reused on-site.

Fabric Waste
< 3% Waste Rate

CNC-optimised nesting reduces cutting waste to under 3% of total fabric consumption.

Waste Management
ISO 14001

Certified environmental management system — solid waste segregation, upcycling, composting.

72%
Renewable Energy
of total power from solar
12L
kWh / Year
clean energy generated on-site
100%
Water Recycled
via ZLD closed-loop system
< 3%
Fabric Waste
CNC-optimised cutting nesting
Quality Labs & Testing

In-House Testing.
Third-Party Certified.

Quality is built into the process, not just inspected at the end. Our QA lab meets buyer audit requirements and partners with global accredited testing bodies.

In-House Testing Capabilities
AQL 1.5 Inspection
In-line + End-line
Colour Fastness (Wash, Rub, Light)
VeriVide CAC120
GSM & Weight Verification
Orbis Cutter & Balance
Dimensional Stability
Manual + Washing machine
Seam Strength & Tensile
Instron 3345
Pilling Resistance
SDL Atlas Martindale
Needle & Metal Detection
100% inline — Eriez
Visual Defect Logging
Tablet-based real-time system
Zipper & Button Pull Test
SafQ Pull Tester
pH Value & Chemical Testing
Digital pH Meter
QA Lab
QA Lab · Unit 4
Active Certifications
GOTS Organic OEKO-TEX 100 BCI Cotton SEDEX / SMETA HIGG FEM GRS Recycled ISO 9001 ISO 14001
Third-Party Testing Partners
SGS
Textile & apparel testing
Intertek
Quality & safety audits
Bureau Veritas
Compliance & inspection
TÜV SÜD
Product safety testing
Factory Visit

Schedule Your
Factory Visit

Whether you're evaluating us as a manufacturing partner or conducting a compliance audit — we welcome buyers, sourcing heads, and agents to our facility. Virtual walkthroughs available too.

Virtual Factory Tour
60-min guided video walkthrough with live Q&A and sampling review.
In-Person Visit
Full facility walk covering all 5 units, QA lab demo, and team introduction.
Compliance Audit
Pre-arranged audit visit for social, technical, and environmental assessment.
Request a Visit
We'll confirm within 24 business hours.